Insulation Wool production in Cupola Furnaces especially for Rockwool / Slagwool / Stonewool is a cumbersome task.
Wooly-Fibex Polychemical addresses the Cupola Stability, Increased Fiber Yield, lesser Iron in Wool, Increased Fiber lengths, Increased molten lava temperatures, increased productivity all at once, without making any major changes in the Cupola Operation.
Dr. PS Anand Prakash, is an Cupola Design & Operation expert, with many credentials to resolving critical issues.
Wooly-Fibex Polychemical stabilizes CO & CO2 ratio in the Coke bed, increases Convection Zones & its effective volume inside the Cupola furnace.
The Bed temperatures rise by over 250 to 300 deg C in the extended Convection zones, bringing about the following
Increased Molten lava temperatures, improved fluidity
Uniformity in Lava temperatures for extended time
Reduction in Shorts
Increase fiber lengths by 200 to 600%
Increased Iron reduction / tapping in the furnace & lower Iron carry over to fibers, improving the wool quality
Lowered Coke rates by Min. 10%
Highest stability in Cupola Operations
Increased fiber yield due to increased raceway temperatures
Increased production per day with Identical Blast rates & Blast temperatures
Extended benefits are
Specific Coke reduction per ton of fiber
Lower Specific CO2 / Ton of Fiber
Results can be established & sustained within 72 hours
Very high instant ROI
We also undertake Increased Cupola performance contracts on profit sharing basis.
You need to take only one decision to improve your Cupola performance & leave the rest to us.
Write to us for more information : projects@efficient-energy.tech firepower@efficient-energy.tech
Wooly-Fibex Polychemical Application in
Rockwool / Slagwool / Stonewool Cupola Production